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MATERIALSSLS · Fuse 1+ 30WTPU 90A Powder

TPU 90A

Elastomer for flexible parts, cushioning and seal selection.

TPU 90A for flexible parts: hardness of 90 Shore A, elongation at break of 310% in X/Y and 110% in Z. These are specimen results, not a range of elastic deformation. For a seal, tell us the medium, pressure, temperature and duration of use.

Manufacturer datasheet (PDF)
TPU 90A · SLS sampleFormlabs promotional material

Powder handling and quotation

refresh rate
20%
The share of fresh powder added to each build. It determines the variable material cost more directly than the listed price of a powder bag.
build chamber atmosphere
Air
Where the manufacturer permits printing a nitrogen-grade powder in air, we use a higher refresh rate and include it in the quotation.
individual quotation
reviewed quote
A technologist will confirm the price, powder availability and lead time after reviewing the model and quantity.

We print mainly in PA12. Switching to PA11 or TPU 90A requires thorough cleaning of the chamber to remove the previous powder.

When to use this material and when to avoid it

+ Choose it when

  • Elongation at break of 310% in X/Y (ASTM D412-16 Method A), useful when selecting flexible parts.
  • Tear strength 66 kN/m in the layer plane.
  • Volume loss of 122 mm³ in the ISO 4649 abrasion test (40 rpm, 10 N load).
  • SLS prints elastomers without supports. Channels and cavities need access for powder removal; a fully enclosed space retains powder.

− Avoid it when

  • Results differ by axis: tear resistance of 66 versus 39 kN/m and elongation at break of 310% versus 110% in X/Y and Z.
  • Weak chemical resistance: acetone +28.6%, xylene +20.8%, and concentrated HCl causes mass loss, i.e., material degradation.
  • Compression set of 59.9% at 70 °C (ASTM D395-18 Method B). A seal under sustained compression is selected for its actual working conditions.
  • There is no automatic calculator rate yet; we prepare an individual quotation within 24 working hours.

Keep this datasheet for your records: the print version contains the material values and test standards without navigation or calls to action.

Mechanical properties

Values with test standards

Formlabs TPU 90A Powder TDS (2301750)

Scroll the table sideways to see the remaining columns.

Mechanical properties of TPU 90A
PropertyValueTest standard
Shore hardness90AASTM D2240-15
Tensile Strength8.7 · 7.2 MPaX/Y · ZASTM D412-16 Method A
Elongation at Break310% · 110%X/Y · ZASTM D412-16 Method A
Stress at 100% elongation7.2 · 7.0 MPaX/Y · ZASTM D412-16 Method A
Tear resistance66 · 39 kN/mX/Y · ZASTM D624-00
Volume loss in abrasion testing122 mm³ISO 4649 (40 rpm, 10 N)

X/Y is the powder spreading plane, Z is the build direction. The difference between axes is not a measurement error but a process characteristic. How we choose build orientation.

Thermal and physical properties

Temperature and moisture

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Thermal properties of TPU 90A
PropertyValueTest standard
Compression set at 23 °C20.5%ASTM D395-18 Method B
Compression set at 70 °C59.9%ASTM D395-18 Method B
Vicat softening temperature94.3 °CASTM D1525
Sintered density1.14 g/cm³manufacturer method
Water absorption (part)0.89%ASTM D570

PA12 and PA11: samples conditioned for 7 days at 50% relative humidity and 23 °C, per manufacturer datasheets. The TPU 90A datasheet does not state the same conditioning protocol. Results depend on geometry, orientation, temperature and humidity; they describe test specimens, not guaranteed part properties.

Chemical resistance

Mass change after 24 h

1 cm³ cube

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Chemical resistance of TPU 90A
MediumMass change after 24 hAssessment
Water0.9%test result
Isopropanol4.8%test result
Hydraulic oil2.8%test result
Skydrol 56.5%test result
TPM9.9%test result
Butyl acetate16.5%do not use
Xylene20.8%do not use
Acetone28.6%do not use
Concentrated Hydrochloric Acid−5.2% (mass loss)do not use

The immersion test ran for 24 h on a 1 cm³ cube. Mass change may indicate absorption or degradation, but does not determine part service life. A low value does not confirm suitability for continuous contact. Tell us the medium, concentration, temperature and contact duration for an application review.

Compare another powder

Sources: Formlabs TPU 90A Powder TDS (2301750). The manufacturer PDF is linked below. We do not accept medical devices or safety-critical parts. Specimen biocompatibility data describes the material in manufacturer tests, not the compliance of a finished product.

Manufacturer datasheet (PDF)

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