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Our machines / Olsztyn

3D printing from prototype to production run

SLS, SLA and nine FDM printers, with scanning, dyeing and finishing in Olsztyn.

The SLS workstation at fuse3d: a Fuse printer, Fuse Sift and Fuse Blast.
SLS: printing, powder recovery and part cleaning.
Fuse 1+ 30W · SLS printingFormlabs promotional material

SLS · Selective Laser Sintering

Fuse 1+ 30W, laser sintering

PA12, PA11 and TPU powder printing without supports. From prototype to series; we choose material and geometry for the loads and operating conditions.

working chamber, mm
165×165×300
layer thickness
110 µm
laser power
30 W
materials
PA12 · PA11 · TPU
Choose an SLS material
Form 4L · resin printingFormlabs promotional material

SLA · Low Force Display

Form 4L, large-format resin

Resin models, housings and detailed parts. Supports and finishing depend on geometry; transparency depends on the resin and post-processing.

build volume, mm
353 × 196 × 350
minimum layer, profile-dependent
25 µm
printing technology
LFD
catalogue, 4 stocked
19 resins
Explore SLA printing
Form Wash L and Form Cure L side by side on the workbench
Form Wash L + Form Cure L, full post-print cycleFormlabs promotional material

POST-PROCESSING SLA · Washing and curing

Form Wash L + Form Cure L, full post-print cycle

Form Wash L washes and Form Cure L post-cures SLA parts. We choose fluid, time and temperature for the resin and surface access; properties are compared under the conditions in its technical data sheet.

washing bath
43 l
detail in wash, mm
353×200×296
curing
405 nm / 100 °C
UV chamber table
Ø404 mm
Choose resin and post-processing
Operator removes the working chamber from the SLS Fuse 1+ 30W printer
Fuse Sift + Fuse Blast, closed loopFormlabs promotional material

POST-PROCESSING · Recovery and cleaning

Fuse Sift + Fuse Blast, closed loop

Fuse Sift recovers unsintered powder and Fuse Blast automates media cleaning. The cycle depends on material and geometry; hard-to-reach areas may need extra work.

Blast Standard cycle
15 min
medium glass
200–300 µm
cycle path
unattended
powder circulation
closed
Prepare a model for SLS
Dyeformer DF-1680, steel dyeing tank with basket for parts nearby
Dyeformer 1680, color without coating

DEEP DYEING · 3DChimera

Dyeformer 1680, color without coating

The bath dyes PA12 surfaces without a paint coating. We check shade and critical fits after drying; abrasion or machining may expose a different colour.

dyeing cycle
1 h
tank, mm
495 × 292 × 152
materials
PA12 · resins
Choose colour and deep dyeing
The fuse3d workbench with Bambu Lab printers and Formlabs SLA equipment.
Our FDM and SLA workstation — from filament to resin.

FDM · 8 printers

Bambu Lab P2S Combo

Eight FDM printers for prototypes, functional parts and repeatable short runs.

number of printers
8
build volume, mm
256×256×256
layer height with a 0.4 mm nozzle
120–280 µm
filament feeding
AMS 2 Pro
Explore FDM printing

FDM · larger format

Bambu Lab H2C AMS Combo

FDM printing for larger parts and multicolour designs after model and filament review.

number of printers
1
single hotend build volume, mm
305×320×325
dual hotend build volume, mm
300×320×325
filament feeding
AMS Combo
Explore FDM printing
EinScan Rigil scanner over a housing casting, with a point-cloud display in front of it
EinScan Rigil, 3D scan and reverse

3D SCAN · Tri-mode laser

EinScan Rigil, 3D scan and reverse

Scanning of exposed part surfaces. For a new CAD model, we agree critical dimensions, wear and reconstruction scope; the scan does not capture a hidden interior.

Laser HD volumetric accuracy, manufacturer data
0.04 mm + 0.06 mm/m
Finest Laser HD resolution setting
0.05 mm
crossed / parallel lines
25+25 / 7
working distance, mm
170–550

Manufacturer's Laser HD data; not a measurement of your part or a printed-part tolerance.

Explore 3D scanning

From chamber to finished part

Fuse 1+ 30W

  1. 01 · FUSE SIFT

    Powder recovery

    Powder is removed and sieved before reuse. The fresh-powder proportion follows the material and process.

  2. 02 · FUSE BLAST

    Automatic cleaning

    Media cleaning uses a cycle selected for the geometry. Afterward we inspect surfaces and accessible channels.

  3. 03 · COLORING

    Deep dyeing

    Dyeing follows part cleaning. We review the shade on a sample and after the batch dries.

  4. 04 · INSERTS

    Hot press-in

    Heat-installed threaded inserts provide a threaded connection. We choose their number, size and installation method for the design and loads.

Fuse Blast with its working gloves and drum chamber, next to Fuse Sift and a Fuse printer at fuse3d.
Fuse Sift and Fuse Blast — powder recovery and part cleaning after printing.

The final step is optional: threaded inserts are pressed in after coloring, with their quantity and size quoted by the technician. The calculator automatically counts printing and surface finishing.

Resin path: Form Wash L and Form Cure LFour steps in SLA printing, two of which occur after removal from the machine.
  1. 01 · PRINT

    Layer height selected for the part

    Resin curing on Form 4L. Layer height, orientation and supports are selected for the resin and geometry.

  2. 02 · FORM WASH L

    Washing and drying

    Washing in Form Wash L (43 l) removes uncured resin from accessible surfaces. Channels and internal spaces need access; the duration and washing liquid are selected for the material.

  3. 03 · FORM CURE L

    Post-curing

    Form Cure L: 405 nm light and a machine temperature range up to 100 °C. The cycle depends on the resin; properties are compared using the conditions stated in its TDS.

  4. 04 · POST-PROCESSING

    Supports and finishing

    Support removal, treatment of support marks and the agreed finish. Visible surfaces and critical dimensions are specified before printing.

Two of these steps occur after printing, so the technician determines the resin lead time. What we print on Form 4L.

Pre-print path: scan on EinScan RigilFour steps from detail on the table to a file ready for printing.
  1. 01 · ACCEPTANCE

    Part or on-site visit

    The part arrives by courier. A machine standing on the line cannot be shipped, so in that case we travel, and we quote the trip separately.

  2. 02 · PREPARATION

    Surface preparation and markers

    We check the surface and tracking stability. Markers or spray are selected for the part; their use is agreed before preparation.

  3. 03 · SCAN

    Laser HD, several settings

    For part reconstruction we use Laser HD from several sides. We align accessible surfaces and check coverage; the mode alone does not guarantee a result for every part.

  4. 04 · MESH

    Cleaning and export

    Remove background and noise, export STL, OBJ or PLY. Filling gaps is reconstruction rather than measurement; its scope and a CAD model are agreed separately.

The scanner has no chamber, but scan scope depends on the surface and access. We assess the print envelope and any part splitting separately. What you get from the scan.

Material properties are listed in the material datasheets, and geometry guidance is in the SLS design guidelines.

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